A 100ml bottle in a plain bag arrives. One seated in a structured printed box arrives and makes a point. Custom 100ml bottle boxes are rigid or kraft-constructed packaging built to hold fragrance, essential oil, serum, and cosmetic bottles without shifting, tipping, or getting crushed in transit. The bottle stays where you put it. The print tells the buyer what the brand is.
Most buyers are fragrance houses, cosmetic startups, wellness brands, and corporate gift distributors. If the bottle inside retails above $25, the box should look like it.
The insert does the real work. Die-cut foam holds the bottle upright — no tipping, no pressure on the cap. Rigid chipboard at 300–450 GSM handles warehouse stacking and carrier compression. Soft-touch lamination keeps the surface clean.
Rigid chipboard at 300–450 GSM resists crush
Full-color offset print on every run
Pantone PMS matching, brand color accurate
Die-cut foam insert keeps the bottle upright
Magnetic closure opens and shuts clean
Soft-touch lamination, premium feel on contact
Window cut-out shows product at retail
Stackable build for warehouse and storage
Fast to assemble, no adhesive, works for most 100ml bottle shapes — cylindrical, rectangular, or oval.
Chipboard base and lid. Worth the upgrade above the $30 retail mark.
One-piece rigid with set-in magnets. Most common for fragrance above $50.
Slower reveal; used for premium gift sets and wellness brands.
Interior runs 50–65mm × 50–65mm × 90–120mm. Send bottle diameter and height — we calculate exact clearance.
Pantone PMS on offset runs. Digital short runs get a color proof first.
Send bottle dimensions, quantity, material preference, print specs, and deadline.
We built a printed sample to spec. You approve before production starts. Samples take 5–7 business days.
Production runs 10–15 business days after sign-off, shipped directly to your warehouse or 3PL.
Orbix Packaging works with fragrance brands, cosmetic sellers, apparel companies, and wholesale distributors who need bottle boxes that hold up through a full supply chain. Structural design runs in-house, catching dimension problems before a file goes to print. MOQs start at 100 units for rigid styles — accessible for growing brands, scalable for wholesale volume. Quality control runs at three checkpoints: pre-press, post-print, and pre-shipment. Every order ships with an inspection report attached.
Specs shift based on construction type, print method, and order quantity. Here's what standard configurations look like:
| Specification | Details |
|---|---|
| Material Options | 300–450 GSM rigid chipboard, E-flute corrugated, kraft board, art paper-wrapped rigid |
| Printing Options | Offset lithography, digital print, hot foil stamping, UV spot coating |
| Color Options | CMYK full color, Pantone PMS matching, matte or gloss finish |
| Finishing Options | Soft-touch lamination, gloss lamination, embossing, debossing, spot UV, gold/silver foil |
| Customization Options | Die-cut foam inserts, ribbon pull, window cut-outs, magnetic closures, branded belly bands |
| Minimum Order Quantity | 100 units (rigid); 300 units (printed kraft) |
| Turnaround Time | 10–15 business days after sample approval |
| Shipping Coverage | Nationwide USA; FOB port available for larger wholesale orders |
A standard 100ml bottle measures 65–75mm tall with a 35–45mm diameter. The matching box interior runs approximately 50mm × 50mm × 90mm — enough clearance for a snug insert without movement.
Interior dimensions of 50mm × 50mm × 90mm cover most cylindrical 100ml bottles. Rectangular bottles need custom sizing. Send exact measurements — diameter and height — and we'll calculate internal clearance.
Yes, if the bottle retails above $20. Below that, a plain kraft box works. Above it, a printed rigid box is part of what the buyer is paying for.
Seat the bottle in a die-cut foam insert inside the box — it absorbs side impact and stops tipping. For carrier shipping, put the custom box inside a corrugated outer shipper.
Yes. Kraft board, recycled chipboard, and soy-based inks are available. FSC-certified materials and BPI-compostable options work on larger runs — include sustainability requirements in your quote request.
Price per unit drops with quantity. Significant breaks occur at 100, 300, and 500 units. Exact pricing depends on material and print method — include your target quantity in the quote.
They want the bottle seated correctly when the box opens — not rattling or tilted. Clean print, a finish that feels like quality. The insert matters as much as the exterior.
Yes. Corporate runs are common. Send logo files, quantity, and personalization needs — branded tissue, belly bands, monogrammed inserts — with your quote request. Rush timelines are possible on select orders.
Yes. Fragrance and wellness brands use them for favors regularly. Order 6–8 weeks before the event to allow time for sampling and production without a rush fee.
Three things: a snug-fit insert that holds the bottle without movement, a finish the buyer can feel (soft-touch lamination or spot UV), and color matching that actually matches the brand.