sales@orbixpackaging.com
Custom Corrugated Boxes
-- Ready when you are
Get a custom quote
within 10 Minutes
Tell us your box, quantity and finish. We’ll send pricing and a free dieline, no die or plate charges, ever.
Custom Corrugated Boxes Built to Take the Hit From Dock to Doorstep
Freight gets dropped. Pallets get stacked wrong. Somewhere between your dock and the buyer's door a box takes a hit it was never built for, and you cover the replacement. Custom corrugated boxes cut that exposure by matching board strength and internal dimensions to the product itself, not to whatever stock size sits closest on the shelf.
Sea freight, air freight, or a courier van: the failure points repeat. We build corrugated packaging that absorbs knocks, punctures, and stack pressure without folding.
Get wholesale packaging from Orbix Packaging and stop paying for damage you can design out.
Ships Flat and Clears Your Storage Racks
Custom corrugated boxes arrive flat, so a pallet of them holds a fraction of the space pre-assembled cartons need. Your packers fold, tape, and label in seconds. On a line moving 400 orders a day, that time comes straight back to you.
Wall Counts and Flute Profiles Set the Strength
Wall count and flute profile decide how much weight and impact a box absorbs before it gives. We spec custom corrugated boxes from the load, never from a catalog page.
- Single wall corrugated boxes – One fluted layer between two liners, sized for light to medium goods.
- Double wall corrugated box – Two fluted layers for heavy or fragile items.
- Triple wall corrugated boxes – Maximum strength for industrial loads and bulk freight.
Flute profiles, thickest to thinnest:
- A-flute – Deepest cushion.
- B-flute – Firm and prints clean.
- C-flute – The everyday standard.
- E-flute – Retail micro flute.
- F-flute – Ultra-thin micro flute.
Single wall runs E, B, or C up to 3 ply. Double wall pairs BC, EB, or AC up to 5 ply. Triple wall stacks AAC, ACA, or BCB up to 7 ply.
Closure Styles Your Packers Will Thank You For
Closure style decides how fast a box seals on the line and how cleanly the customer opens it. We cut lids and flaps around the handling, not only the product.
- Die-cut boxes
- Flat style boxes
- Five panel folder (FPF)
- Roll end tray / tuck top
- Half slotted container (HSC)
- Telescope boxes (two piece)
- Regular slotted container (RSC)
- Full overlap slotted container (FOL)
Sizes Cut to Your Product, Never a Stock Template
A box sized to the product stops movement, and movement is what breaks things in transit. Custom corrugated boxes get cut to your measurements, so void fill drops and dimensional weight stops eating margin.
- Small – 8" × 8" × 9"
- Medium – 15" × 15" × 17"
- Large – 27" × 27" × 30"
Printing That Puts Your Brand on the Outside
Print turns a brown shipper into something a buyer recognizes before opening it. Artwork runs from a single-color logo through full-coverage graphics on every panel.
- Digital printing
- Screen printing
- Gravure printing
- Flexographic printing
- Litho-lamination and pre-printing
Build Choices That Go Past a Logo Stamp
Branding stops working when it stops at the logo. Buyers react to what the box does in their hands, so we open the structure as well as the artwork.
- Box dimensions and die-cut shapes
- Custom inserts and dividers that lock the product still
- Brand color matched across every reprint
- One-color through full-color print
- Hand-hold and display cutouts
Finishes That Lift a Plain Brown Box
Coatings change how the surface reads and how well print survives handling. On corrugated shipping boxes heading to a retail shelf, that gap shows immediately.
- Gloss
- Matte
- UV coating
- Anti-scratch
- Foil stamping
- Aqueous coating
- Soft-touch lamination
Industries Already Shipping in Corrugated
Every category that moves physical product runs corrugated somewhere in the chain. These come through our lines most weeks:
- Electronics and appliances
- Retail packaging and kraft boxes
- Storage and warehousing
- Food and beverage transport
- E-commerce mailer boxes
- Automotive and industrial parts
What Custom Size Corrugated Packaging Gets You
Custom sizing removes void fill, cuts dimensional weight, and holds contents still. Shipping something heavy, delicate, or expensive stops being a gamble.
- High compression strength for pallet stacking
- Puncture and tear resistance in rough handling
- Shock absorption for fragile contents
- Reliable performance across long-haul routes
- Clean stacking in warehouse racking
Why Buyers Order Their Corrugated From Us
Structural design runs in-house at Orbix Packaging, so a dimension error surfaces at die-line stage instead of after the press run. MOQs open low enough for a first order and scale for wholesale volume. Every run clears pre-press, post-print, and pre-shipment checks and leaves with an inspection report attached.
Start Your Wholesale Corrugated Box Order
Send product dimensions, weight, quantity, and print requirements, and we quote inside 2 business hours. Approve a physical sample and production starts, then boxes ship to your warehouse or 3PL.
Request a free sample from Orbix Packaging today. Press the board yourself, check the print, then release the full run.
Request Your Quote
Frequently Asked Questions
What Size Corrugated Box Do I Need for Shipping?
Measure your product's length, width, and height, then add clearance for cushioning. Send us those numbers and we build the die-line around your exact product.
Can I Get Custom Printed Boxes Without a Huge Minimum Order?
Yes. Orbix Packaging runs custom printed corrugated from 100 units, so smaller brands get branded boxes without warehousing a pallet. Share your quantity and we quote it.
How Long Does It Take to Get Custom Corrugated Boxes?
Samples take 5 to 7 business days. Production at Orbix Packaging runs 10 to 15 business days after you approve. Flag rush deadlines when you send specs.
What's the Difference Between E-Flute and B-Flute Corrugated Boxes?
E-flute sits thinner with a smoother print surface, good for retail boxes. B-flute adds thickness and cushioning for heavier shipping. We match flute to your product weight.
Can I Get Corrugated Boxes with Custom Die-Cuts?
Yes. We cut custom shapes, windows, handles, locking tabs, and product-specific inserts from your artwork. Send a dieline or your product dimensions and our structural team drafts one.
Can Corrugated Boxes Be Printed with Full Color?
Yes. We print full CMYK artwork plus Pantone matching on corrugated stock, using flexo for volume runs and digital for shorter ones. Send vector files with your quote.
Can You Order Corrugated Boxes with Interior Dividers?
Yes. We build die-cut dividers, partitions, and foam inserts that hold each unit separate in transit. Tell us how many compartments you need and we design the grid.
How Do I Tell If My Corrugated Boxes Are Food Safe?
Ask what board and ink went into them. We run food-grade corrugated stock with food-safe inks whenever you tell us the box holds edibles.
Need custom corrugated boxes for your products? Contact Orbix Packaging today for a free quote, physical sample, custom structural design, and wholesale packaging solutions.