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Bra Boxes
If you sell bras, in retail, online, or wholesale, the box is what a customer touches before they touch the garment.
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Product Introduction
Custom bra boxes protect delicate lingerie in transit and do half your brand’s work at the point of sale. If you sell bras — wholesale, DTC, or boutique retail — the box is the first thing a customer physically interacts with. Get it wrong, and even a quality product feels cheap.
These boxes are built specifically for apparel brands that need a packaging solution that holds shape under stack pressure, protects from moisture, and prints cleanly across the full exterior. They come in rigid lid-and-base construction, folding carton, or drawer-pull styles depending on your price point and channel.
Most bra brands we work with have had the same problem: they either found cheap boxes that crushed in transit or overpaid for rigid packaging that blew their unit economics. There’s a middle range — and that’s where most apparel sellers should be operating.
Key Features & Benefits
Custom bra boxes from Orbix Packaging use rigid greyboard or coated paperboard depending on your retail channel. Rigid construction holds shape under 40+ lbs of compression — enough to survive pallet stacking without the box face warping or the lid separating. Folding carton versions use 350–400 GSM stock, which handles most DTC mailer conditions without extra outer packaging for orders under 2 lbs.
Print quality on these boxes is commercial-grade offset. Colors land true-to-Pantone on matte and gloss laminated surfaces, which matters when your brand identity depends on exact shade matching. Spot UV finish on logos adds tactile contrast that a buyer notices at the shelf or when opening a shipment.
Compression Resistant
Rigid lid holds shape under 40 lbs of compression.
High-Quality Printing
Full-color CMYK offset print, Pantone-matched.
Premium Feel
Soft-touch laminate available for a premium feel.
Retail Shelf Visibility
Die-cut window option for retail shelf visibility.
Cup Protection
Interior foam inserts keep bra cups from collapsing.
Moisture Protection
EVA foam and tissue lining protect against moisture.
Custom-Fit Sizing
Custom dimensions accommodate folded bras without squeezing cups.
Branded Finishing
Foil stamping and embossing highlight your logo and brand details.
Packaging Styles & Customization
Structural Styles Available
Lid-and-base rigid boxes work for boutique retail and premium gifting. The lid sits flush, stays closed without a magnet, and stacks flat. Drawer-pull boxes — where the inner tray slides out from a sleeve — give a luxury presentation without the price jump of a full rigid set. Folding carton styles are the volume option: they ship flat, assemble without glue, and work for DTC brands mailing direct to customers.
Custom Sizing
You send us your bra dimensions — cup projection, band width, folded thickness — and we engineer the box interior around that. We’ve built boxes for A-cup wireless bralettes and D-cup structured underwire styles. The interior depth matters more than people think. Too shallow and you’re forcing the cups flat; too deep and the product shifts in transit.
Color Matching
We match to your Pantone reference number across all printing methods. For foil finishes, we’ll send a physical foil swatch before production, so you approve the exact metallic shade.
Logo and Interior Options
Logo placement: exterior lid face, exterior base, interior lid, or all three. Interior printing adds cost but pays off for unboxing-focused brands. Ribbon pulls, magnetic closures, and EVA inserts are add-on options quoted separately.
How to Order
Step 1 — Request a Quote
Send your bra’s folded dimensions, quantity, preferred material, print requirements, and delivery deadline.
Step 2 — Sample Approval
Review a finished physical sample for size, color, finish, and fit. Revised samples take 5 business days.
Step 3 — Production & Delivery
Production takes 7–9 business days after approval. Orders ship on the confirmed date. Rush production is available at an additional fee.
Why Choose Orbix Packaging
Orbix Packaging works directly with U.S. apparel brands, boutique lingerie sellers, and wholesale distributors who need consistent print quality, honest lead times, and a supplier that actually answers questions before an order goes to press. Wholesale pricing starts at 100-unit runs with no hidden setup fees — what you’re quoted is what you pay. Every order goes through a pre-shipment quality check: box face, lamination adhesion, print color delta against approved sample, and structural integrity under compression test. Design support is included — if you have a logo file but no dieline, our team builds the dieline around your product dimensions at no added cost.
Product Specifications
| Specification | Details |
|---|---|
| Material Options | 350–450 GSM coated paperboard; 2mm–3mm rigid greyboard with art paper wrap; E-flute corrugated for shipping-grade construction |
| Available Sizes | Standard: 10" × 7" × 3" for single-unit folding cartons up to 14" × 10" × 5" for multi-bra gift sets; fully custom |
| Printing Options | CMYK offset, 1–4 spot Pantone colors, UV digital for short runs |
| Color Options | Full-color CMYK; Pantone matched spot colors; matte or gloss base coat |
| Finishing Options | Matte lamination, gloss lamination, soft-touch lamination, spot UV, foil stamping (gold, silver, holographic), embossing, debossing |
| Customization Options | Custom dimensions, die-cut windows, magnetic closures, ribbon pulls, interior EVA foam inserts, tissue paper lining, custom printing inside lid |
| Minimum Order Quantity | 100 units for digital print runs; 500 units for offset print; no upper limit on wholesale orders |
| Turnaround Time | Samples: 3–5 business days. Production: 12–18 business days after sample approval. Rush available on request. |
| Shipping Coverage | USA nationwide via FedEx, UPS, and freight for pallet orders. FOB and DDP options available for import orders. |
Frequently Asked Questions
Q1: What's the minimum order quantity for custom bra boxes?
Digital print runs start at 100 units. Offset printing requires a minimum of 500 units. If your volume is below 100, ask about our short-run options — we have solutions for brands testing new SKUs.
Q2: Can I get a window cut into the box so the bra is visible?
Yes. Die-cut window panels are a standard customization option. You specify the window shape and placement; we cut it into the box face and can add a PET acetate backing to keep dust out.
Q3: How long does production take after I approve the sample?
Standard production runs 7–9 business days from sample approval. Rush production is available — turnaround depends on order size. Confirm your deadline at the quote stage and we'll tell you whether rush applies.
Q4: Do you match Pantone colors exactly?
We match to your Pantone reference across CMYK offset and spot color printing. Foil finishes vary by metallic shade — we send a physical swatch for approval before production starts so there are no color surprises.
Q5: Can you make a box that holds multiple bras — like a gift set?
Yes. Multi-bra gift boxes are a common request. We build the interior around your specific bra stack — two or three units — with EVA foam inserts to hold each bra in position and prevent cup collapse during shipping.
Q6: What file format do I need to send for my logo or artwork?
Send vector files: AI, EPS, or high-resolution PDF (300 DPI minimum). If you only have a PNG or JPEG, our design team can redraw the logo in vector format — ask at the quote stage whether this applies to your artwork.
Q7: Do the boxes hold up if shipped in a poly mailer without an outer box?
Folding carton styles at 400 GSM or above handle light DTC mailer conditions for orders under 2 lbs. For heavier sets or fragile rigid boxes, we recommend a corrugated shipper. We'll tell you at the sample stage what outer packaging your specific box construction needs.
Q8: Can I print on the inside of the box lid?
Yes. Interior lid printing is a customization option. It's popular with boutique brands that want a branded unboxing experience. There's an added setup cost for interior printing — we'll include it in your quote.
Q9: What's the difference between rigid and folding carton bra boxes?
Rigid boxes use a greyboard core wrapped in printed art paper. They don't fold flat, ship assembled, and have a premium presentation. Folding cartons ship flat, self-assemble, cost less per unit, and work well for DTC and mid-tier retail. The right choice depends on your price point and channel.
Q10: Do you ship samples before I commit to a full production run?
Yes. We produce and ship a physical pre-production sample — fully printed, finished, and assembled — before production starts. Most brands use the sample to check print color, fit against their product, and structural quality before approving.
