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Headphone Packaging
Custom Headphone Packaging protects your product and boosts unboxing appeal with premium materials, full-color print, and low MOQs. Request pricing today
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Custom Headphone Packaging
Custom headphone packaging holds a set of headphones securely from the warehouse to the customer’s door. Orbix Packaging builds these boxes for electronics brands, Amazon sellers, and audio startups shipping wireless and over-ear headphones in bulk.
Each box sits inside our Custom Electronics Boxes line, built from corrugated or rigid stock depending on how much protection the product needs. A molded insert or foam cutout holds the headphones in place so they don’t shift during transit. Window styles show off the product on the shelf; solid styles protect artwork-heavy designs from shelf wear.
Ready to Package Your Product? Submit Your Dimensions for an Instant Quote.
Key Features & Benefits
A double-wall corrugated shell absorbs impact when a box gets dropped or stacked during freight. Moisture-resistant coating on the outer liner keeps kraft and printed stock from warping in humid warehouses. Foam or molded pulp inserts hold the headphone frame still, so the ear cups don’t rattle against the box walls in transit. On arrival, a window cutout or foil logo gives the product shelf presence before the customer opens it.
Double-wall corrugated
Absorbs drops and impact
Moisture-resistant coating
Handles humid warehouse storage
44 ECT board
Resists crushing under stacked pallets
Tamper-evident seals
Shows if a box is opened
Stackable flat-pack design
Saves warehouse floor space
Foil-stamped logo
Stays visible from ten feet
Full-color CMYK printing
Holds sharp detail
Window cutout
Boosts shelf appeal instantly
Packaging Styles & Customization
See our material guide for corrugated vs. rigid boxes before you lock in a spec.
Structural styles:
- Two-piece rigid boxes,
- Tuck-end corrugated mailers,
- And window boxes for retail display.
Custom sizing:
Send your headphone dimensions, and we cut dielines to fit, no stock-size compromise.
Color matching:
Pantone spot color matching keeps your brand palette consistent across print runs.
Logo placement:
Foil stamp, emboss, or full-color print on the lid, sleeve, or interior tray.
Inserts:
Die-cut foam, molded pulp, or corrugated dividers hold the headband and ear cups apart.
Padding: bubble liner or foam corner blocks add protection for over-ear and studio models.
How to Order
Step 1 — Request a Quote:
Send your box dimensions, order quantity, material preference, print requirements, and delivery deadline.
Step 2 — Sample Approval:
We ship a physical sample within 5–7 business days for you to check fit, print color, and material feel before production starts.
Step 3 — Production & Delivery:
Production runs 7–9 business days after approval; revisions add 2–3 days.
We respond within 10 minutes — Request a free packaging Quote to start.
Why Choose Orbix Packaging
Orbix Packaging designs and prints custom headphone boxes for U.S. electronics brands, working from your dimensions instead of a stock size. We source 32–44 ECT corrugated and rigid chipboard, so ear cups and charging cases stay protected in transit. Every run passes a die-cut check, a Pantone color match, and a structural test before it ships. Minimum orders start at 100 units, with design support included. Get wholesale packaging from Orbix Packaging, priced around your actual order size.
Free samples, low MOQs starting at 100 units, and a 7–9-day turnaround make this the easiest way to get headphone packaging built around your product. Request your Quote now.
Product Specifications
These specs reflect what most headphone brands order for retail and direct-to-consumer shipping.
| Specification | Details |
|---|---|
| Material Options | E-flute corrugated (32 ECT), B-flute corrugated, 300–400 GSM rigid chipboard, kraft |
| Printing Options | CMYK offset, digital short-run, Pantone spot color, foil stamping |
| Color Options | Full-color, 1–4 spot colors, kraft brown, matte black |
| Finishing Options | Matte lamination, gloss lamination, soft-touch, spot UV, embossing |
| Customization Options | Window die-cut, foam insert, molded pulp tray, magnetic closure, custom size |
| Minimum Order Quantity | 50 units (stock die, custom print), 100 units (fully custom die-cut) |
| Turnaround Time | 7–10 business days standard, 3–5 days rush |
| Shipping Coverage | All 50 U.S. states, ground and freight |
Get a custom quote and we'll build to your exact dimensions.
FAQs
How much does custom headphone packaging cost?
Cost depends on material, box style, print complexity, and order quantity. Corrugated mailers cost less than rigid boxes with foil stamping. Request a quote for an exact number.
Where can I order custom headphone packaging?
Order directly through Orbix Packaging's quote form. Send your box dimensions, quantity, and print specs, and a packaging specialist responds with options and a timeline.
What should custom headphone packaging include?
A solid or window box, a foam or molded insert to hold the headphones still, and clear branding on the exterior. Add a cable pouch if needed.
What materials are best for headphone packaging?
Double-wall corrugated protects heavier over-ear models during freight. Rigid chipboard suits premium retail lines. Kraft stock works well for eco-focused brands shipping direct to consumers.
What are the standard headphone packaging sizes?
Standard boxes run roughly 7×7×3 inches for earbuds, 9×8×4 inches for on-ear models, and 10×9×5 inches for over-ear headphones with padded cups.
What size box do I need for over-ear headphones?
Most over-ear headphones need a box around 10×9×5 inches with a foam insert. Send your exact product dimensions and we'll confirm the right fit.
Can I get custom packaging without high minimum orders?
Yes. Stock die-cut boxes with custom print start at 50 units. Fully custom die-cuts typically start at 100 units for cost efficiency.
How long does custom headphone packaging take to produce?
Standard production runs 7–10 business days after sample approval. Rush production is available in 3–5 days for an added fee on select materials.
Can I order custom packaging samples first?
Yes. We ship a physical sample before production so you can check material feel, print color, and fit against your actual headphones.
Can I use magnetic closures on headphone packaging?
Yes. Magnetic closures work well on rigid two-piece boxes for premium headphone lines. They add a small per-unit cost versus tuck-end styles.
